You have to research the Administrative and Innovative ideas to lower the mercenary prices and maintenance by nearly 2 thirds.
You also get many more mercenaries once you have researched these ideas, you can get an army of 30k mercenaries in the 1500's if you have a decent income or trade power so you can afford respawning many mercs in a short time, otherwise this won't work at all.
An army of only mercenaries won't do well, you always should have an artillery squadron of your own, say like 5 to 10 artillery units per 20 mercenaries at least, depends also on your income and force limits, ensure that a half of your force limits are empty and free for mercenary use.
The reason you should have artilleries of your own is because there are very few mercenary artilleries available, and you really need heavy firepower support, otherwise you will lose every battle.
So once a war starts you simply spawn all available mercenaries and attach them to your home arty squadron, put there a leader and send them to an offensive march and you can be totally careless about manpower. Just attack, be offensive (but only on flat terrain!) don't wait in the Alps or in your home territory for the enemy to come, you have to keep him away to avoid his seige! Use these mercenaries as much as you can and don't spare any of them alive, They should not come back to home territory once left! Use them for an offensive purpose until they lose like 70% of their total strength.
Suppose you have lost most of your mercenaries (around the 70%), then immediately detach your arty squadron and send them back to your capital with the leader, disband all the wrecked mercenaries you got there in the enemy territory and then again respawn new ones in your homeland just after a month (you have to wait until they become available soon with full strength). Attach your arty squadron and go attack the enemy again and again, until he loses all his manpower, gets war exhaustion and then you can siege him faster and win the war without much strategical effort and resource lose (manpower\diplo points etc...)
I just tried this intensively with small trade nations\ HRE electors and mediocre colonial nations, and this is nearly always working, unless the enemy is directly attacking and sieging your homeland, then you have to have two separate chunks of land by a strait or a huge distance, Like say Austria+Low countries, or Anatolia+Balkans (Ottomans), or even Sweden+Finland and the Danish straits.. so you can always spawn new mercs in the other lands while the enemy cannot access them from the other side.
You also get many more mercenaries once you have researched these ideas, you can get an army of 30k mercenaries in the 1500's if you have a decent income or trade power so you can afford respawning many mercs in a short time, otherwise this won't work at all.
An army of only mercenaries won't do well, you always should have an artillery squadron of your own, say like 5 to 10 artillery units per 20 mercenaries at least, depends also on your income and force limits, ensure that a half of your force limits are empty and free for mercenary use.
The reason you should have artilleries of your own is because there are very few mercenary artilleries available, and you really need heavy firepower support, otherwise you will lose every battle.
So once a war starts you simply spawn all available mercenaries and attach them to your home arty squadron, put there a leader and send them to an offensive march and you can be totally careless about manpower. Just attack, be offensive (but only on flat terrain!) don't wait in the Alps or in your home territory for the enemy to come, you have to keep him away to avoid his seige! Use these mercenaries as much as you can and don't spare any of them alive, They should not come back to home territory once left! Use them for an offensive purpose until they lose like 70% of their total strength.
Suppose you have lost most of your mercenaries (around the 70%), then immediately detach your arty squadron and send them back to your capital with the leader, disband all the wrecked mercenaries you got there in the enemy territory and then again respawn new ones in your homeland just after a month (you have to wait until they become available soon with full strength). Attach your arty squadron and go attack the enemy again and again, until he loses all his manpower, gets war exhaustion and then you can siege him faster and win the war without much strategical effort and resource lose (manpower\diplo points etc...)
I just tried this intensively with small trade nations\ HRE electors and mediocre colonial nations, and this is nearly always working, unless the enemy is directly attacking and sieging your homeland, then you have to have two separate chunks of land by a strait or a huge distance, Like say Austria+Low countries, or Anatolia+Balkans (Ottomans), or even Sweden+Finland and the Danish straits.. so you can always spawn new mercs in the other lands while the enemy cannot access them from the other side.